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Education · Hopkinton, MA

Integrating multiple manufacturers into a modern HVAC control solution.

FMC partnered with Aalanco Service Corporation to upgrade the HVAC and control systems, improving indoor air quality before the fall 2022 reopening.

Hopkinton Middle School at 88 Hayden Rowe
88 Hayden RoweHopkinton Middle School
7
AHUs upgraded
20+
Unit ventilators
2
Systems unified
2022
Completed for fall reopening
The challenge

Two control systems, two interfaces, one building.

Good Indoor Air Quality (IAQ) is a vital component of a healthy indoor environment and can help schools reach their primary goal of educating children. Hopkinton Middle School was looking to upgrade the school building's boiler and HVAC control systems to not only continue to provide an excellent learning environment to its students but also to gain control of their energy consumption and lower costs before the school reopened in fall of 2022.

FMC in its initial assessment determined that the school had two HVAC control systems, each with their own user interface. There was an older Honeywell LonWorks system and newer Distech Controls equipment controlling a segment of the school. Not only is this a maintenance nightmare, but the systems did not communicate with each other, which resulted in sub-standard indoor air quality and excessive energy use.

The solution

One unified interface for every era of equipment.

  1. Assess
    Multi-vendor assessment. Identified and cataloged existing Honeywell LonWorks and Distech Controls systems, mapping control points across 7 AHUs and 20+ classroom unit ventilators.
  2. Integrate
    Distech & Niagara integration. FMC upgraded the school's control system using Distech equipment and implemented a Niagara-based graphical user interface to unify both legacy and modern systems.
  3. Replace
    Controller replacement & integration. Replaced Honeywell LonWorks controllers for the seven air handling units and central plant. Remaining Honeywell controllers were integrated with existing Distech controls for classroom unit ventilators.
  4. Launch
    Unified interface launch. Successfully designed and deployed a unified graphical user interface for Distech and Tridium systems. Despite supply chain challenges, FMC and Aalanco completed the upgrade before the school reopened.
The results

One control platform for a building that had four.

The district ended up with one control platform for a building that had four. Different tenants, different controllers, different eras of equipment — all talking now, all tunable from one place. The new sequences run tighter than the old ones, which shows up on the utility bill.

From the facilities team's perspective: one login, one interface, one phone number to call when something drifts. From the classroom's perspective: air that's comfortable, quiet, and not a distraction. Both sides matter in a middle school.

Let’s talk

Got a school building with four different controllers?

If your school district is looking at a similar mix of controllers, a similar deferred-maintenance stack, and a similar "we can't keep duct-taping this" conversation — FMC has done this before.